Deviation Management
Detect, investigate, correct — link every event to the affected component.
Open Deviations
Action3
Resolved This Month
Closed11
+4 MoM
Avg Resolution Time
3.2 d
Repeat Rate
2.1%
-0.4 pp
Kanban Board
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Detected
1DEV-045Major
Chrome Concentration Drift
Bay 1 Plating Line
1 day open
Under Investigation
1DEV-047Major
DFT Below Min Spec
PN 2310-1225-003
2 days open
Corrective Action
2DEV-046Minor
Humidity Excursion Bay 3
Environmental
4 days open
DEV-044Minor
Anodizing Bath Temperature Excursion
Bay 2 Anodizing
6 days open
Closed
11DEV-043Major
Surface Roughness Out of Spec
PN 8817-0021-005
8 days open
DEV-042Minor
Primer Pot Life Exceeded
PN 4420-1180-001
10 days open
DEV-041Minor
Topcoat Color Mismatch
PN 6620-0112-008
12 days open
DEV-040Critical
Cadmium Bath Contamination
Plating Line A
14 days open
DEV-039Major
Adhesion Failure Cross-Hatch
PN 3310-0045-002
16 days open
DEV-038Minor
Operator Sign-off Missing
PRC-2026-0298
18 days open
DEV-037Major
Lot Expiry on Issued Material
LOT-2026-0712
20 days open
DEV-036Minor
Anodic Seal Quality Below Spec
PN 8817-0021-001
22 days open
DEV-035Critical
Hydrogen Embrittlement Risk Flag
PN 2310-1225-009
24 days open
DEV-034Minor
Sensor Calibration Drift Bay 1
Testo 625-A
26 days open
DEV-033Major
Chromate Concentration Low
Conversion Line
28 days open